{"id":2204,"date":"2013-07-01T14:04:22","date_gmt":"2013-07-01T04:04:22","guid":{"rendered":"http:\/\/pdtraining.com.au\/blog\/?p=2204"},"modified":"2015-09-01T13:06:53","modified_gmt":"2015-09-01T03:06:53","slug":"lean-sigma-training-australia-identifying-muda-waste-manufacturing-process","status":"publish","type":"post","link":"https:\/\/pdtraining.com.au\/blog\/lean-six-sigma-training\/lean-sigma-training-australia-identifying-muda-waste-manufacturing-process\/","title":{"rendered":"Identifying Waste in the Manufacturing Process: Lean Process Improvement Training &#8211; Canberra, Adelaide"},"content":{"rendered":"<figure class=\"figure alignright\"><a title=\"Lean Process Improvement Training Course Canberra, Adelaide\" href=\"\/courses\/lean-process-improvement-training-course\"><img loading=\"lazy\" decoding=\"async\" class=\"  \" style=\"margin: 4px;\" title=\"Lean Process Improvement Training Course in Canberra, Adelaide\" alt=\"Lean Process Improvement Training Course in Canberra, Adelaide from pdtraining\" src=\"\/blog\/wp-content\/uploads\/2013\/07\/photodune-3939117-thinking-outside-the-box-xs-300x199.jpg\" width=\"300\" height=\"199\" \/><\/a><figcaption>Train to Improve Processes using Lean<\/figcaption><\/figure>\n<p>Pdtraining delivers 1-day\u00a0<a title=\"Lean Process Improvement Training Course\" href=\"\/courses\/lean-process-improvement-training-course\" target=\"_blank\">Lean Process Improvement Training Course<\/a> delivered by pdtraining in Canberra, Adelaide and other cities.<\/p>\n<figure><a title=\"book a sales training course now\" href=\"https:\/\/pdtraining.com.au\/bookings\/publicclassbooking.aspx\" target=\"_blank\"><img decoding=\"async\" class=\"aligncenter\" alt=\"book now button sales training sydney\" src=\"\/blog\/wp-content\/uploads\/2013\/05\/book-now-button.jpg\" \/><\/a><\/figure>\n<p><strong>In previous articles we\u2019ve considered <a title=\"\/blog\/lean-six-sigma-training\/lean-customer-satisfaction-improvement-kano-model\/\" href=\"\/blog\/lean-six-sigma-training\/lean-customer-satisfaction-improvement-kano-model\/\" target=\"_blank\">the Kano method <\/a>and the <a title=\"\/blog\/lean-six-sigma-training\/lean-process-improvement-training-tps-framework-model\/\" href=\"\/blog\/lean-six-sigma-training\/lean-process-improvement-training-tps-framework-model\/\" target=\"_blank\">TPS process<\/a>, and in this article we focus on what is known in the manufacturing world as Muda.<\/strong><\/p>\n<p>Muda is the waste and work that does not add any value to the product and that the customer would not pay for if given a choice. All waste has a cost that is direct loss to the manufacturing company.<\/p>\n<p><strong>In <a title=\"\/blog\/professional-development-training\/lean-process-improvement-training-targeting-areas-waste\/\" href=\"\/blog\/professional-development-training\/lean-process-improvement-training-targeting-areas-waste\/\" target=\"_blank\">Lean and Six Sigma<\/a> manufacturing, the focus is aimed at identifying and eliminating three common types of waste:<\/strong><\/p>\n<ul>\n<li>Muda (Waste)<\/li>\n<li>Muri (Strain\/Overburden)<\/li>\n<li>Mura (Unevenness)<\/li>\n<\/ul>\n<p>Now let\u2019s learn how we can eliminate these three types of waste from the manufacturing process.<\/p>\n<h3>Muda<\/h3>\n<p>Muda is the waste or work that does not add any value to the product. There are seven kinds of Muda in the Toyota Production System:<\/p>\n<ol>\n<li>Unnecessary Motions<\/li>\n<li>Waiting for work and materials<\/li>\n<li>Transportations<\/li>\n<li>Overproduction<\/li>\n<li>Processing<\/li>\n<li>Inventories<\/li>\n<li>Corrective Operation (rework and scrap)<\/li>\n<\/ol>\n<h3>Mura<\/h3>\n<p><strong>Mura is the variation in the operation of a process not caused by the end customer. It is the Irregular, Inconsistent, Uneven, and Unbalanced work on machines.<\/strong><\/p>\n<p>A typical example of Mura is when employees are rushing production all morning only to stand around and do nothing later in the day.<\/p>\n<h3>Muri<\/h3>\n<p>Muri means putting excessive demand on equipment, facilities, and people caused by Mura and Muda. \u00a0Muri is pushing a machine or person beyond natural limits. Overburdening people results in safety and quality problems. Overburdening equipment causes breakdowns and defects<\/p>\n<p>Examples of Muri include pushing too hard, lifting heavy weight or repeating a tiring action again and again<i>.<\/i><\/p>\n<h3>The New Wastes<\/h3>\n<p>In addition to the three basic types of waste, lean principles have identified other sources of waste in businesses:<\/p>\n<ul>\n<li>Waste of untapped human potential.<\/li>\n<li>Waste of inappropriate systems<\/li>\n<li>Wasted energy and water<\/li>\n<li>Wasted materials<\/li>\n<li>Waste of customer time<\/li>\n<li>Waste of defecting customers<\/li>\n<li>Waste of unused creativity<\/li>\n<\/ul>\n<p>Once an organisation has gone through the process of identifying the wastes in their particular manufacturing division(s), improvement is just a few steps away.<\/p>\n<figure><a title=\"book a sales training course now\" href=\"https:\/\/pdtraining.com.au\/bookings\/publicclassbooking.aspx\" target=\"_blank\"><img decoding=\"async\" class=\"aligncenter\" alt=\"book now button sales training sydney\" src=\"\/blog\/wp-content\/uploads\/2013\/05\/book-now-button.jpg\" \/><\/a><\/figure>\n<p><a title=\"\/blog\/professional-training\/personal-productivity-work-working-harder\/\" href=\"\/blog\/professional-training\/personal-productivity-work-working-harder\/\" target=\"_blank\">Related Article&#8230;<\/a><\/p>\n<h4 style=\"text-align: center;\"><a title=\"\/pd-training-reviews\" href=\"\/pd-training-reviews\" target=\"_blank\">Pdtraining <\/a>delivers 1000\u2019s of professional development courses each year in Brisbane, Sydney, Parramatta, Melbourne, Adelaide, Canberra and Perth, so you can be assured your training will be delivered by a qualified and experienced trainer.<\/h4>\n<h4 style=\"text-align: center;\">All public\u00a0<a title=\"Lean Process Improvement Training Course\" href=\"\/courses\/lean-process-improvement-training-course\" target=\"_blank\">Lean Process Improvement Training<\/a> courses include am\/pm tea, lunch, printed courseware and a certificate of completion.\u00a0 Customised courses are available upon request so please contact pdtraining on\u00a01300 121 400 to learn more.<\/h4>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Pdtraining delivers 1-day\u00a0Lean Process Improvement Training Course delivered by pdtraining in Canberra, Adelaide and other cities. In previous articles we\u2019ve considered the Kano method and the TPS process, and in this article we focus on what is known in the manufacturing world as Muda. Muda is the waste and work that does not add any [&hellip;]<\/p>\n","protected":false},"author":8,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[439],"tags":[699,698,1084,1082,1083,697,700],"views":30,"_links":{"self":[{"href":"https:\/\/pdtraining.com.au\/blog\/wp-json\/wp\/v2\/posts\/2204"}],"collection":[{"href":"https:\/\/pdtraining.com.au\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/pdtraining.com.au\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/pdtraining.com.au\/blog\/wp-json\/wp\/v2\/users\/8"}],"replies":[{"embeddable":true,"href":"https:\/\/pdtraining.com.au\/blog\/wp-json\/wp\/v2\/comments?post=2204"}],"version-history":[{"count":8,"href":"https:\/\/pdtraining.com.au\/blog\/wp-json\/wp\/v2\/posts\/2204\/revisions"}],"predecessor-version":[{"id":4632,"href":"https:\/\/pdtraining.com.au\/blog\/wp-json\/wp\/v2\/posts\/2204\/revisions\/4632"}],"wp:attachment":[{"href":"https:\/\/pdtraining.com.au\/blog\/wp-json\/wp\/v2\/media?parent=2204"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/pdtraining.com.au\/blog\/wp-json\/wp\/v2\/categories?post=2204"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/pdtraining.com.au\/blog\/wp-json\/wp\/v2\/tags?post=2204"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}